(types of vermiculite)
Vermiculite, a hydrated laminar magnesium-aluminum-iron silicate, exists in three primary grades: fine (0.5-2mm), medium (2-4mm), and coarse (4-8mm). The global vermiculite market reached $342.7 million in 2023, with construction applications accounting for 48% of total consumption. Unlike perlite which demonstrates higher porosity (90% vs. vermiculite's 65%), vermiculite excels in cation exchange capacity (100-150 meq/100g) critical for agricultural substrates.
Thermal conductivity varies significantly between vermiculite types:
Grade | Density (kg/m³) | Thermal Conductivity (W/m·K) | Water Retention (%) |
---|---|---|---|
Fine | 65-80 | 0.062 | 220-250 |
Medium | 55-70 | 0.058 | 200-230 |
Coarse | 45-60 | 0.053 | 180-210 |
Medium-grade vermiculite dominates fire protection systems due to its optimal balance between flow characteristics and insulation performance.
Key producers demonstrate distinct technical focuses:
Producer | Specialization | Production Capacity (tons/yr) | Certifications |
---|---|---|---|
Thermo-O-Rock | High-temperature exfoliation | 85,000 | ASTM C516, EN 13168 |
IPM | Agricultural-grade processing | 62,000 | OMRI, ISO 14001 |
Virginia Vermiculite | Ultra-fine particles | 47,000 | ISO 9001, NSF/ANSI 61 |
Advanced processing enables particle size customization from 0.1mm to 12mm. Chemical inertness modifications increase pH stability (4.5-9.0) for hydroponic systems. Densified vermiculite boards (300-400kg/m³) with 2-hour fire ratings now replace traditional gypsum in 34% of commercial projects.
In automotive applications, vermiculite-reinforced brake pads show 18% longer service life than asbestos alternatives. Agricultural trials demonstrate 23% yield improvement in vermiculite-amended soils versus perlite substrates. Acoustic panels containing 60% exfoliated vermiculite achieve NRC 0.85 ratings at 25% reduced thickness.
A Scandinavian insulation manufacturer achieved 40% production cost reduction by switching to medium-grade vermiculite in their fireproofing composites. Brazilian agricultural co-ops reported 19% higher crop yields using customized pH-buffered vermiculite mixes. Automotive OEMs utilizing thermal-grade vermiculite in EV battery insulation reduced thermal runaway risks by 68%.
The expanding $542 million horticultural substrate market increasingly specifies vermiculite types with particular CEC values. Recent innovations in nano-vermiculite (particle size <0.1mm) enable novel applications in polymer composites and advanced filtration systems. With 78% of construction firms now requiring ASTM-certified vermiculite products, proper material selection directly impacts project viability and compliance.
(types of vermiculite)